Titanium Forged Parts
Titanium forgings muab qhov tshwj xeeb lub zog - rau - qhov hnyav piv, siab tawg toughness, thiab ruaj khov corrosion kuj nyob rau hauv huab cua ua hauj lwm. Tsis zoo li cov cam khwb cia lossis cov khoom siv ua haujlwm nkaus xwb, peb cov khoom kub -forged titanium qhov chaw muaj qhov tsis muaj kev cuam tshuam cov nplej ntws raws li qhov chaw geometry, tshem tawm cov kab noj hniav sab hauv, micro-voids, thiab kev taw qhia tsis muaj zog.
- Khoom Taw qhia
Kev cai Titanium Forged Parts & Precision CNC Machining
Engineered rau kev ua tau zoo heev, siab -Load, thiab Lub Hom Phiaj-Cov ntawv thov tseem ceeb
Titanium forgings muab qhov tshwj xeeb lub zog - rau - qhov hnyav piv, siab tawg toughness, thiab ruaj khov corrosion kuj nyob rau hauv huab cua ua hauj lwm. Tsis zoo li cov cam khwb cia lossis cov khoom siv ua haujlwm nkaus xwb, peb cov khoom kub -forged titanium qhov chaw muaj qhov tsis muaj kev cuam tshuam cov nplej ntws raws li qhov chaw geometry, tshem tawm cov kab noj hniav sab hauv, micro-voids, thiab kev taw qhia tsis muaj zog.
Peb tsim kev cai titanium forged Cheebtsam nruj me ntsis raws li koj engineering drawings, CAD ntaub ntawv, los yog technical specifications rau siab -load industrial, aerospace, marine, thiab kev kho mob daim ntawv thov.
Muaj Peev Xwm Ntau Lawm & Lub Hoobkas Txheej Txheem
Nrog rau kev tsim kho vaj tse ruaj khov thiab kev tswj cov txheej txheem nruj, peb txuas qhov sib txawv ntawm cov qauv tsim engineering thiab txhim khu kev qha, siab - kev xa khoom.
Production Flexibility:Kev them nyiaj yug tag nrho rau qis- ntim qauv qauv, kev cai ib zaug -thooj tsim, thiab loj- nplai serial ntau lawm.
Lub Sijhawm Lead & Peev Xwm:
• Cov qauv qauv nrawm nrawm: 3 mus rau 4 lub lis piam (raws li cov cuab yeej siv thiab cov khoom muaj).
• Serial Ntau Lawm: Saj zawg zog batch teem sij hawm raws li koj MRP/ERP kwv yees.
Core Manufacturing Equipment:Hnyav-lub luag haujlwm hydraulic/mechanical forging presses, automated induction/gas heating furnaces, multi-axis CNC tig thiab milling centers, thiab siab - precision sib tsoo tshuab.
Quality Assurance Standards:Kev nruj nruj raws li ISO cov txheej txheem kev tswj hwm zoo thiab cov qauv siv dav hlau / kev lag luam.
Metallurgical Advantage: Forging vs. Casting & Machining
Refined Microstructure:Yas deformation thaum lub sij hawm kub forging lov raws li - nrum dendritic qauv, tsim ib tug ntom, refined microstructure.
Micro-Grain Continuity:Grain flow ua raws li qhov contour ntawm cov khoom, ua kom muaj zog tiv thaiv kev qaug zog tawg pib.
Structure Integrity:Tshem tawm cov porosity hauv nruab nrab thiab qhov nruab nrab shrinkage feem ntau pom hauv castings.
Kev ntseeg tau nyob rau hauv Cyclic Loading:Muab cov khoom ua tau zoo uas xav tau hauv cov khoom sib xyaw ua ke ua rau muaj kev vibration tsis tu ncua, thermal cycling, thiab siab - kev nyuaj siab.
Ntsiab Technical Specifications
Mechanical Properties & Weight Reduction (Qib 5 / Ti-6Al-4V Baseline)
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Qhov ntom |
4.43 g / cm3 (kwv yees . 56% qhov hnyav ntawm hlau alloy). |
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Tensile zog |
900 - 1200 MPa (kub- kho mob). |
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Engineering Impact |
Kev txo qis ntawm inertial huab hwm coj nyob rau hauv kev txav cov khoom sib dhos, txo qis zog noj thiab cov khoom siv thauj khoom tsis muaj kev cuam tshuam cov txheej txheem rigidity. |
Corrosion Resistance
Titanium naturally forms a dense, self-healing titanium dioxide (TiO2) passive film, offering stable resistance in media containing:
Chlorides, dej ntsev, thiab marine cua
Oxidizing thiab me ntsis txo acids
Chemical processing thiab petrochemical ib puag ncig
High -Tsub Ua Haujlwm
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Kev khiav hauj lwm ntau |
Khaws txhua yam ruaj khov mus txog 400 - 600℃(nyob ntawm kev xaiv alloy). |
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Yam ntxwv |
Tsawg thermal expansion coefficient, siab creep tsis kam, thiab qhov ntev stability nyob rau hauv kev ruaj ntseg thermal loads. |
Muaj Qib Titanium
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Khoom Qib |
Metallurgy & Yam ntxwv |
Primary Industrial Applications |
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Qib 2 |
Kev lag luam ntshiab (CP) titanium; optimum formability thiab siab corrosion kuj. |
Cov khoom siv tshuaj ua haujlwm, marine hardware, heat exchangers. |
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Qib 5 (Ti-6Al-4V) |
Alpha-beta alloy; siab zog-rau- hnyav piv thiab tshwj xeeb qaug zog. |
Aerospace structural Cheebtsam, siab -kev ua tau zoo machinery, muaj pwm. |
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Qib 23 (Ti-6Al-4V ELI) |
Ntxiv - qis interstitial variant ntawm Qib 5; superior puas toughness thiab ductility. |
Cov cuab yeej siv kho mob, cov khoom siv phais mob, cov khoom siv cryogenic. |
|
Qib 7 |
Kev lag luam ntshiab titanium nrog ntxiv Palladium (Pd); txhim kho crevice corrosion kuj nyob rau hauv txo acids. |
Aggressive chemical processing thiab brine ib puag ncig. |
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Kev cai Alloys |
Tshwj xeeb aerospace lossis qib kev lag luam muaj nyob rau ntawm kev thov (xws li Ti-6Al-2Sn-4Zr-2Mo). |
Tshwj xeeb siab -kub lossis siab - ib puag ncig kev ntxhov siab. |
Cov txheej txheem tsim khoom & Zoo Traceability
Raw Material Verification:Spectrochemical tsom xam thiab kev kuaj ultrasonic ntawm cov khoom zeb tuaj (ua raws li cov qauv xws li ASTM B381 / AMS 4928).
Kev npaj thiab cua sov:Precision txiav thiab kub - tswj induction/gas rauv cua sov.
Kub Forging:Qhib tuag forging, kaw tuag forging, los yog lub nplhaib dov siv siab -muaj peev xwm hydraulic thiab mechanical presses.
Kev kho cua sov:Kev kho mob, kev laus, los yog kev kho kom haum raws li cov cuab yeej cuab yeej cuab tam.
Precision CNC Machining:Multi-axis tig, milling, drilling, thiab sib tsoo mus rau qhov kawg luam tawm qhov ntev.
Nto Finishing:Txhaj tshuaj blasting, tshuaj pickling, passivation, los yog mechanical polishing.
Kev soj ntsuam zaum kawg & Cov ntaub ntawv:100% kev txheeb xyuas qhov loj me thiab cov ntaub ntawv qhia txog cov khoom siv (MTR).
Technical Parameters & Scope
| Cov txheej txheem tsim khoom | Qhib Tuag Forging, Kaw Tuag Forging, Nplhaib Rolling. |
| Component Nyhav Range | Los ntawm me me precision blanks mus rau hnyav kev cai forgings. |
| Dimensional Tolerances | Machined rau cov neeg siv khoom - tau qhia txog ISO / ANSI engineering qauv. |
| Muaj peev xwm soj ntsuam | Coordinate Measuring Machine (CMM) qhov ntsuas qhov ntsuas Positive Material Identification (PMI) Destructive mechanical testing (Tensile, Hardness, Impact) Tsis yog-Kev Ntsuas Kev Ua Phem: Kev Ntsuas Ultrasonic (UT per AMS 2631) thiab Dye Penetrant Testing (PT per ASTM E1417) muaj thaum thov. |
Engineering Support & Custom Production
Peb ua haujlwm raws li kev tsim- rau- cov chaw tsim khoom luam tawm muab kev txhawb nqa tag nrho lub neej ua haujlwm:
Tau txais CAD hom:STEP, STP, IGS, IGES, DWG, DXF, PDF, SolidWorks.
Tus nqi -Kev Pabcuam Ntxiv:Tsim rau Manufacturability (DFM) tshuaj xyuas, thim rov qab engineering los ntawm lub cev qauv, kev cai xa tawm - qib ntim, thiab ua tiav ntau cov ntaub ntawv taug qab.
Kev Tshawb Fawb Cov Ntawv Thov Kev Tshawb Fawb
Case Study 1: Aerospace Structural Bracket (Qib 5)
• Kev Sib Tw: Ib qib-1 aerospace tus neeg siv khoom xav tau lub zog muaj zog ntawm cov qauv uas muaj peev xwm tiv taus qhov kev vibration hnyav thaum txo qhov hnyav.
• Kev daws: Siv kaw-tuag kub forging los tsim kom muaj cov nplej nruam nruam nyob ib ncig ntawm txoj kev mounting radii, ua raws li 5-axis CNC tiav machining. Ua tiav 35% qhov hnyav txo dua li cov qauv qub qub thaum dhau 10,000-teev kev kuaj xyuas kev qaug zog.
Case Study 2: Offshore Marine Valve Lub Cev (Qib 7)
• Kev sib tw: Kev sib tw loj heev thiab kev ua tsis tiav hauv qhov sib sib zog nqus - cov roj hauv hiav txwv thiab cov roj rho tawm li qub raug rau siab - salinity brine thiab txo cov kua qaub.
• Kev daws: Tsim cov nplhaib kev cai- dov Qib 7 forgings nrog txhim kho Palladium cov ntsiab lus, kom ntseeg tau tias ua tiav microstructural ntom thiab xoom sab hauv porosity ntawm kev tshuaj xyuas ultrasonic.
Cov lus nug nquag
Q: Dab tsi yog qhov zoo ntawm forged titanium piv nrog machined titanium?
A: Forged titanium muaj cov khoom ua kom zoo zoo uas txhim kho lub zog, qaug zog, thiab kev ua haujlwm zoo. Machining ib leeg txiav hla cov kab lis thiab tsis tuaj yeem txhim kho cov qauv crystalline ntawm cov khoom.
Q: Dab tsi yog qib titanium feem ntau siv?
A: Qib 5 (Ti-6Al-4V) yog cov titanium alloy siv dav tshaj plaws vim tias nws muaj qhov zoo sib npaug ntawm lub zog siab, txo qhov hnyav, tiv thaiv corrosion, thiab machinability.
Q: Koj puas tuaj yeem tsim raws li peb cov kev cai kos duab?
A: Yog. Peb tsim tag nrho customized titanium forged qhov chaw raws li 2D engineering drawings, 3D qauv, los yog lub cev qauv.
Q: Koj lees txais cov duab kos duab dab tsi?
A: Peb lees txais STEP, STP, IGS, IGES, DWG, DXF, PDF, SolidWorks, thiab lwm yam qauv CAD qauv.
Q: Cov khoom forged puas tuaj yeem muab tag nrho machined?
A: Yog. Peb muab tag nrho cov kev daws teeb meem suav nrog ntxhib forging, kho cua sov, tag nrho CNC machining, threading, drilling, milling, sib tsoo, thiab nto tiav.
Cim npe nrov: Tuam Tshoj titanium forged qhov chaw manufacturers, lwm tus neeg, Hoobkas
